Description

Al Waha Cranes proudly delivered and installed a custom-engineered 32-ton Gantry Crane for one of the largest Hollow Core Precast Industries in the UAE. This project represents a flagship achievement in precision, scale, and timeline efficiency. Designed for heavy-duty precast component handling, this crane is a true workhorse that supports seamless material flow across the client’s massive yard operations.

The gantry system was meticulously engineered to match the site’s dynamic lifting requirements, built for high-load, continuous-duty performance, and complete operational safety. From design and fabrication to on-site erection and commissioning, every step was executed with our hallmark precision and commitment to reliability.

Successful Project Completion

Client Industry: Hollow Core Precast Concrete Manufacturing
Location: UAE
Crane Supplied: 32T Gantry Crane
Application: Outdoor handling of heavy precast slabs, beams, and structural concrete elements
Timeline: Delivered and installed within agreed project schedule

This crane is now operating as a core asset in the client’s daily production logistics, enabling faster throughput, safer handling, and increased productivity across the facility.

The Problem

The client, a prominent name in the regional precast construction sector, faced a pressing challenge:

• Their existing lifting infrastructure could not keep pace with the growing production volumes and demands for faster delivery.
• Heavy precast elements weighing up to 32 tons required safe, efficient handling across an extensive yard.
• The open-yard layout demanded a gantry-based solution that could offer both reach and resilience against harsh outdoor conditions.
• Precision positioning of hollow core slabs during loading and dispatch needed highly responsive and stable equipment.

Without a reliable and high-capacity gantry crane, the bottlenecks were impacting delivery timelines and putting safety at risk.

The Solution

Al Waha Cranes proposed and implemented a custom-built 32T gantry crane, equipped to handle high-volume, high-weight precast operations. Key solution features included:

• 32-ton lifting capacity engineered for slab, beam, and precast component handling.
• Outdoor gantry configuration with weather-resistant construction and IP-rated electrical systems.
• Dual-speed hoisting and travel for smooth handling of delicate concrete units.
• Heavy-duty end carriages with long-span rail alignment for stability and reliability.
• Integrated safety features like overload protection, emergency stop systems, limit switches, and anti-collision sensors.
• Custom hoisting mechanism sourced from our trusted European OEM partner for guaranteed performance.

This solution was designed to withstand the demanding duty cycles of precast operations, ensuring a long service life and lower maintenance requirements.

The Process

Our full-scope execution of the project included:

1. Site Study & Requirement Analysis
   • Detailed assessment of the yard, load dimensions, frequency, and operational environment.
   • Collaborated with the client’s engineering team to finalize technical requirements.
2. Engineering Design & Simulation
   • Structural calculations to align with FEM Class A5 standards for long fatigue life.
   • Span, girder strength, wheel load distribution, and crane rail interaction all optimized through 3D CAD simulations.
3. Fabrication & Assembly
   • Precision-built gantry structure manufactured at Al Waha’s ISO-compliant facility.
   • Assembly of end trucks, hoisting mechanism, and cross travel units completed in-house for quality control.
4. Logistics & On-site Installation
   • Transportation and unloading planned for minimal disruption to existing operations.
   • Gantry erected using temporary lifting cranes; rail alignment tested and certified.
5. Commissioning & Handover
   • Electrical and control system configuration tailored to client workflow.
   • Complete load testing, trial runs, and operator training performed before final sign-off.
6. Post-installation Support
   • Preventive maintenance plan and service documentation provided.
   • Optional annual service contracts offered for ongoing performance assurance.

Why Al Waha Cranes?

This project reflects our ability to:

• Deliver bespoke, high-capacity crane systems tailored to client processes.
• Operate under strict timeframes without compromising on safety or quality.
• Offer engineering-led solutions that improve productivity and reduce long-term costs.

Our expertise in gantry crane systems, combined with our proven track record in the UAE’s industrial sectors, positions Al Waha as a preferred partner for large-scale lifting challenges.

Need a similar lifting solution?
Reach out to us today at 📞 +971 52 50 97844 or 🌐www.alwahacranes.com to talk to our engineers.